JOB OBJECTIVE
The primary objective is to contribute to the company’s success by ensuring that all phases of Construction work, Pre-commissioning, Commissioning, Mechanical and piping execution work are done effectively and with minimal hassles. To do this, I will see to it that health, safety and quality standards are met and the activities are following company requirements, international codes, standards and good engineering practices. Well-organized and self-motivated in performing indispensable duties such as regular assessment of construction work for mechanical and piping execution jobs, and systems and prompt intervention to arising problems. Good team player who uses initiative to achieve company objectives.QA/QC inspector for mechanical and piping is required to witness, monitor and follow up on day-to-day activities on site as per approved project quality plan, inspection and test plan, and approved quality formats to ensure compliance to codes, standards, regulations, specifications and QMS requirements. In case of any deviation, it shall be immediately reported to QA/QC lead and Project manager to close out as per quality requirements.
KEY RESPONSIBILITIES
- Review daily site work and participate in meetings with EPC & Subcontractors to ensure that all relevant activities are being complied with the Company requirements and Project Quality Plan, as required
- Ensure that controlled copies of all relevant codes and specifications are available at the project and only current documents are in use, by ‘Master Lists of Documents
- Ensure on-site implementation of relevant Procedures, Method Statements, QCPs/ITPs, ITRs, check sheets, and Inspection Reports according to the project specifications and International Codes & Standards
- Conduct all planned or unplanned work and ensure good housekeeping at the worksites by establishing safety procedures
- Supervise and coordinate activities of workers engaged in setting up, installing, repairing and maintaining machinery and equipment and in fabricating metal parts and tools
- Ensure that all piping & equipment erection operations and pipe supports installation are by schedule, approved Procedures
- Specifications, and approved design drawings
- Supervise daily project site & piping fabrication workshop activities i.e. piping fabrication, Piping and Equipment’s Erection, Steel Structure, PWHT, Cold Bending, Pipeline stringing, piping and pipeline Welding, steel structure welding, Tie-ins, Horizontal Directional Drilling (HDD), Painting, Coating, Trenching, Lowering, Backfilling, Berm Construction, marking and tagging, Installation of Marker & IP posts, Hard Barricading and reinstatement work
- Supervise the Tanks, Vessel, Columns (tray columns and packet columns), and filter after installation to verify that they are properly installed according to the project specifications. (Equipment installation on the foundation, nozzles orientation, equipment verticality and horizontality. This inspection also included verification of ladders and platforms provision as provided in applicable drawings)
- Review the performance test on blasted surfaces; visual surface cleanliness and contamination test, coating visual inspection, thickness (WFT/DFT), adhesion and discontinuity test
- Supports contractor/subcontractor and monitors the civil works during construction projects of fences, berms, pipeline crossings, etc. to ensure that all work is in safe condition according to the project specifications
- Witness/Review the Procedure Qualification Record (PQR) as well as Welder Qualification Test (WQT) as per project specifications and standards, for different materials according to the ASME Sec. IX, B31.3, B31.4, B31.8, API 1104, AWS D1.1 and ISO 13847
- Witness/review the Procedure Qualification Test (PQT) for the Paint Systems & HSS coating application according to the project specifications
- Review the Mill Test Certificates (MTCs) of all received materials especially piping, pipelines, rotary equipment and welding consumables to ensure that all piping materials and welding consumables, gases, fluxes, filler wires meet the required Codes & Specifications and are in good condition before use
- Monitor control storage, handling, braking and issuance of consumables to the welders at the site
- Witness visual welds surfaces and review the radiograph films of the welded joints for the detection of external & internal welding imperfections and defects according to the acceptance criteria
- Witness as well as conduct the PMI of the product to meet with the material chemical analysis. Monitor/witness the Ultrasonic and Magnetic Particle activities of tie-ins & golden joints
- Reviewing of final handover dossiers as per approved handover dossier index and project specification and providing inputs if any
- Ensure that all processes/products of non-conformities are highlighted through CAR’S/PAR’S to the QA/QC team for their rectification and follow up
- Participate with the mechanical completion walk-through team, system-wise and rectified the punch points
- Monitor/witness the hydrostatic activities for the piping and Flow-lines, Transfer-lines e.g. cleaning, pigging, gauging, water filling, thermal stabilization, pressurization, depressurizing, de-watering & flushing, air drying as well as N2 purging at the site
- Monitor/conduct Pre-commissioning activities according to the relevant P&ID e.g. Hydrostatic of Piping & Pipelines, Leak Test, Flushing, Cleaning, Drying, System Inerting, Systematic conformity checks of equipment and Box-up
KEY QUALIFICATIONS
- Diploma of Associate Engineer Mechanical /B. E Mechanical Engineering
- QA/QC-related knowledge
- Communication Skills
- Personnel Management Skills
- Initiative
- English – Excellent (Spoken & Written)
- 8 years of working in QA/QC with a minimum of 5 years in Oil & Gas projects
- MS Office: Excel, Word and PowerPoint – Advanced
- Any other software as may be available from time to time
Rotation:
28 Days on/ 28 Days off
*Only applicants meeting the strict criteria outlined above will be contacted as part of the shortlisting process.